Picture Name
  • Automotive Equipment Dept Automotive Equipment Dept >
    • Highly flexible solution Highly flexible solution >
      • Flexible Fixture Technology Flexible Fixture Technology >
        • Windmill Switching Technology Windmill Switching Technology
          windmill switching technology:
          The switching unit with motor drive and precise in-place control of the indexing plate is adopted to meet the switching of positioning units of 4 models, occupying small space and fast switching speed.
           
           

           

           

          Name
          Parameters
          static load rating 200kgf
          Repeated positioning accuracy (diameter φ400mm)
          		 ±0.05mm
          Allowable eccentric distance in X direction
          ≤ 200mm
          Allowable eccentricity distance in Y direction
          		 ≤ 200mm
          Diameter of fixture fixing plate
          		 400mm (customizable)
          Number of work 4 station (with station identification)
          Beat (90 degrees)
          3.5s
          Input control voltage
          AC220V
          Control electrical access Harting (quick-plug connector)
          Overall dimension L550mm*W195mm*H660mm

           

           
        • Flipping and Sliding Unit Flipping and Sliding Unit
          Flip translation unit:
          In the traditional tooling modular switching mode, the clamping unit in the tooling fixture can realize the switching of multi-vehicle positioning by turning, sliding, lifting, rotating, etc., with low technical difficulty, simple structure, easy maintenance, and a wide range of applications.
          Shanghai Junyi optimized this switching method and made a modular unit design.
          Structural features:
          1. Structural stability.
          2. High limit precision.
          3. Small rotation eccentricity and stable force.
          Due to the fixed position, it is applicable to the case where the vehicle type information has been specified.
          Because each car uses one position, it occupies more space, and the positioning positions of the models are dense and difficult to use for a long time.
           

           

           
        • Servo switching technology Servo switching technology
          servo switching technology:
          The NC switching unit independently developed by Shanghai Junyi is driven by servo motor with a positioning accuracy of/-0.1mm. Under the condition that the positioning aperture of each vehicle is consistent, the positioning of any vehicle type can be theoretically realized as long as it is within the scope of activities of the organization.
           
        • Local Switching Unit Local Switching Unit
          Local quick change unit:
          It is more common in the switching of variant models. The characteristics of these models are that the positions and sizes of the products are the same, the local positions are different, and the tooling needs to be switched locally.
           
          Shanghai Junyi has made a modular design for local quick-change units.
          1. Standard switching protection mechanism.
          2. Standard electric and gas docking mechanism.
          3. Standard positioning locking mechanism.
          And successfully applied in many projects.
           
           
        flexible tooling technology:
        The so-called flexible tooling technology means that a single tooling equipment can complete the product positioning function of multiple models and different structures.

         

        windmill positioning unit

         

        Flip Translation Unit

         

        Servo positioning unit

         

        Local quick change unit

         

         

         
      • Flexible Storage Technology Flexible Storage Technology >
        • Vertical Switching Library Vertical Switching Library
          Vertical Switching Library:
          System introduction:
          Modular vertical storage library: mainly used in the tooling switching system of multi-model mixed flow production line. The space of the three-dimensional warehouse is simple and compact, and the jacking structure of the warehouse is equipped with an anti-falling device. The location drive is driven by rack and pinion and motor to ensure accuracy and speed, and the control is simple. Can be flexibly expanded to 4 models, 6 models and even 8 models of storage.
           
          System advantages:
          1. Small floor space;
          2. Strong expansibility;
          3. Simple switching control;
          4. High speed & high precision;
          5. Low noise, high stability;
          6. Easy to maintain;
           

           

          Category
          Parameters
          Application Type
          Device Storage
          Load Single storage device ≤ 3.5T
          Size of carrier plate
          		 L
          1.8~5m
          W
          1.5~2.5m
          Jacking stroke
          ≤ 4m
          Allowable fixture height
          ≤ 1.6m
          Main slide speed
          0.2~1m/s
          Sliding table lifting speed
          ≤ 0.15 m/s
          Repository Switching Speed
          		 0.2~0.5m/s
          Type of motor Servo, frequency conversion, double speed
          Sliding table color code
          Customization
          Communication form of energy quick-change interface
          ProfiNet、Profibus
          DeviceNet、I/O

           

           
        • Horizontal switching library Horizontal switching library
          Horizontal switching library:
          System introduction:
          Modular horizontal storage library: mainly used in the tooling switching system of multi-model mixed flow production line. The system mainly includes switching the main track and horizontal storage library. The horizontal storage library adopts module design, with flexible collocation and various combinations (see the figure below). The location drive is driven by rack and pinion and motor to ensure accuracy and speed, and the control is simple. Flexible expansion for 4 models, 6 models or even 8 models from storage.
           
          System advantages:
          1. Flexible configuration, can achieve a variety of switching forms;
          2. Strong expansibility;
          3. Simple switching control;
          4. High speed & high precision;
          5. Low noise, high stability;
          6. Easy to maintain;
           

           

           
        • Fine positioning handover Fine positioning handover
          Fine positioning switch:
          This organization provides a single workstation with a variety of fixture flexible switching systems. The switching mode adopts manual manual advancement of the workstation, and the bottom is equipped with a telescopic positioning pin switching device, which can quickly complete the fixture positioning work. The overall appearance, simplicity, simple operation, and fast switching of fixture tooling are realized.
           
           

           

          Fine positioning switching tooling

           

          Fine positioning switching material car

           

           
        • AGV storage switching AGV storage switching
          AGV storage switch:

           

          AGV car in the production and manufacturing industry can form a flexible automatic production line, its flexible movement route, can adapt to a variety of flexible applications in the field of automation. AGV car without manual control, only with auxiliary equipment, can realize the automation of workshop materials and equipment transfer. Greatly reduce labor costs.

           

           

           

          AGV storage switching fixture

           

          AGV storage switching material

           

           

        flexible storage technology:

         

        Vertical Switch Library

         

        Horizontal switch library

         

        Fine positioning switch

         

        AGV guidance switching

         

         
      • Flexible control technology Flexible control technology

        flexible control technology:

         

         
      • Flexible Assembly Technology Flexible Assembly Technology
        Flexible total spell technology:
        General assembly technology is the key technology in the field of body welding, Junyi independent research and development of modul-framer with high flexibility, to adapt to the characteristics of multi-model production.
        1. The location storage technology is based on Junyi's years of experience in flexible fixture storage.
        2. Full servo control to meet the different number of models of the total assembly workstation flexible construction.

         

        Free and flexible system collocation

         

        mature technology transfer application

         

         
      High flexibility solution:

      Mixed flow flexible technology of welding production line refers to flexible manufacturing technology that can be applied to various types of vehicles. For example, the production line can be used for production of Body-In-White and can be quickly adjusted to produce SUV BIW, so as to save equipment investment required for vehicle type upgrading and achieve the best balance point between welding and assembly production line and economy.

       

      Shanghai Jun Yi has made in-depth research on flexible fixture technology, flexible storage switching technology, flexible control technology (MES) and Framing assembly technology, and has formed a set of flexible production solutions.

       

      Flexible tooling technology

      Flexible Storage Technology

      flexible control technology

      Flexible General Spelling Technology

       

       
    • High-Cycle Time Solution High-Cycle Time Solution >
      • High-tempo conveying High-tempo conveying
        Modular conveying trolley:
        The second generation guide rail transmission system developed by Junyi with great concentration and the high-precision independent lifting platform can realize the high-speed transmission demand of the body for you.
        Modul track specifications are divided into two categories according to the load weight:
        JYPT-B-L: Suitable for traditional cars, SUV body
        JYPT-B-H: suitable for truck, pickup, MPV and other heavy-duty type (multi-model skid)
         
         

         

         
         
         
      • High-Speed Hemming System High-Speed Hemming System
        high speed piping system:
        The traditional door hemming process adopts press hemming, but the press hemming has the disadvantages of high cost, difficult debugging, and difficult change. At present, the vehicle factory has gradually adopted robot hemming, but the traditional robot hemming is affected by the hemming speed. It is difficult to achieve the requirement of high tempo.
        The traditional robot hemming process uses the robot to drive the hemming roller to hemming the workpiece. Because the roller is passive in the hemming process, the robot running too fast will cause the workpiece to fold, which is often inadequate in high-beat hemming applications.
        Based on many years of robot piping research and development experience, Shanghai Junyi has successfully developed a servo piping tool system suitable for high-speed piping, and related products have been applied to the actual production of the main engine factory.
        Features:
         
        1. Precision servo control system
         
        2. Speed, pressure monitoring system
         
        Value reflected:
         
        1. Can improve the speed of rolling and production efficiency.
         
        2. The stability of product production can be effectively guaranteed through pressure monitoring.
         
        3. Closed-loop summary of production debugging can be done through pressure monitoring data.
         
         
         
      • High-Cycle time Framing Solution High-Cycle time Framing Solution
        high beat total spell technology:
        General assembly technology is the key technology in the field of body welding, Junyi's self-developed modul-framer can reflect the unique advantages in high-beat production.
         
        1. Drag control aspects:
        Using full servo drive, high-precision rack and pinion drive, imported guide rail transmission, framer frame standard load of 3T, can achieve a maximum drag speed of 1 m/s high-speed switching.
         
        2. Multi-robot configuration:
        Through process optimization, the total assembly station can be configured with up to 14 robots, which can meet
        Under the requirements of 60JPH beat, at least 80 spot welding points shall be completed.
         
        3. The process flow can meet the high-beat random production, and the random mixed-line model switching beat analysis is as follows:
         

         

         

         

         
         
         
      High Beat Solution:

      As competition intensifies, more and more automobile factories need high cycle time to adapt to the comprehensive production capacity of multiple models due to the mixed production of multiple models. Shanghai Jun Yi provides customized products and solutions for your high cycle time application requirements.

      As competition intensifies, more and more automobile factories need high cycle time to adapt to the comprehensive production capacity of multiple models due to the mixed production of multiple models. Shanghai Jun Yi provides customized products and solutions for your high cycle time application requirements.

       

       

      high speed conveying system

       

      high speed hemming system

       

      high-speed assembly system

       

       
    • Compact solution Compact solution >
      • Three-Dimensional Storage Three-Dimensional Storage
        Stereoscopic Repository:
        It is precisely because of the demand of flexible multi-model production that the temporary use area of the ground storage location is relatively large. In the intensive factory building, Shanghai Junyi recommends the use of vertical storage to store multi-model fixtures by using the space in the air to meet the site needs of customers. (See Products-Device Storage for details)
         
         
      • Three-dimensional Buffer Three-dimensional Buffer
        Vertical APC Technology:
        The traditional horizontal APC transmission chain is placed on the ground, and the workpieces are generally arranged according to the spacing of 400mm for individual parts, and the accumulated quantity is more than 7, plus the length of the nose and tail is generally more than 4 meters. The welding automation station, especially the main welding line station, often wastes the width space of the workshop due to the arrangement of APC.
        From the point of view of lean production, Junyi designed and developed a vertical buff transmission system, which can effectively improve the utilization of field space.
         
        Contrast:
         

        Traditional APC

        Vertical Buff Conveyor System
          
         
      • Two-tier Platform Extension Technology Two-tier Platform Extension Technology
        two layer platform expansion technology:
        In the technology of limited space in the old workshop, when upgrading the beat expansion model, it is often encountered that the space is insufficient, so the air expansion scheme can be considered.
        Jun Yi will make a foundation capital drawing according to the actual foundation bearing capacity on the site, the scheme planning and motion load of the second-floor platform, and pass the examination by a qualified design institute to ensure that the static and dynamic load of the second-floor platform after the site construction meets the requirements of automatic production.
         
         
         
      Compact solution:
      When the local site cannot fully plan the welding production scale you want, Shanghai Junyi can provide you with a variety of compact solutions, which have been truly applied to various on-site practices to meet the needs of customers for lean production.
       
       

      Vertical storage

      Vertical conveying

      Layer 2 Extension

       

       
    • Efficient Solution Efficient Solution >

      Efficient Solutions:

      With many years of experience in body process planning, Shanghai Junyi has formed a unique synchronous engineering system, high-quality body cultivation system and high-quality scheme planning system through internal discussion and summary, providing customers with an important soft power foundation for production line integration.

       

       
    Automotive equipment business:

    We provide you with advanced, professional and characteristic automobile welding solutions. Through our professional knowledge, we can meet all your process needs.

    We provide a highly flexible solution that can meet your demand for multi-model mixed-line production.

    We provide a high cycle time solution that can meet your production requirements of high-speed automation.

    We provide a compact solution that can maximize the use of workshop area to meet the requirements of automatic production.

    We provide efficient solutions that can offer you high-precision, high-quality body technical service system.

    We provide application solutions for various emerging technologies that can realize the production and application of the latest technologies for you.

    We are experts in the field of auto welding automation to support you to further develop your production and logistics processes, and provide customized production and services.

    Automotive Equipment Dept
  • New Energy Equipment New Energy Equipment >
    • Power Battery Module Power Battery Module

      power battery module line:

      In the process of automatic assembly of power battery modules, the original semi-automated production line has become increasingly unable to meet the needs of battery manufacturers for high automation.

       

       

      For this reason, Shanghai Junyi has developed an intelligent assembly line with high production rhythm, including component loading, cleaning, gluing, module stacking, side plate gluing, module side seam CMT welding/side seam laser welding, module laser coding, module heating, module film sticking, module static placement, pole laser welding, weld polishing, and module automatic offline. The key station to achieve fully automated production, can achieve a variety of flexible production of products, compatible module size process types.

       

      1. Multi-process compatible:Side seam welding is compatible with CMT arc welding and laser welding, which can realize fast switching.

      Visual positioning system: after the battery module is assembled, the dimensional tolerance is often large, which makes it difficult to meet the gap position size requirements of laser processing, resulting in a rapid decline in processing quality. the introduction of visual positioning system can meet the requirements of accurate positioning, and the general accuracy can reach more than ± 0.05mm. through visual photographing data collection and feeding back the material deviation to the control system, the high-precision positioning of the processing position is realized.

       

      2. Visual tracking system:Since the height of each welding position of the battery module cannot be completely consistent, welding will lead to the occurrence of virtual welding and burst welding, and the welding quality is difficult to guarantee. It must be equipped with a height following system, that is, at each welding position, the focal length adjustment axis can be fine-tuned to fix the laser welding head at the focal position.

      The visual addressing laser ranging is used to address the pole position of the module, in which the visual camera locates the size deviation of the pole in X and Y directions, the laser ranging is used to determine the size deviation of the pole in Z direction, and the deviation value is fed back to the laser welding head to ensure the welding quality. At the same time, the laser ranging is used to check the flatness of the pole surface and improve the qualification rate of the equipment.

       

      3. Multi-product adaptive system:After batteries of different specifications and sizes are stacked into modules of different sizes, each process needs to be adapted with an adaptive system to ensure the linkage of the whole line beat, especially the welding process. Only modules of different sizes can be adapted to complete the module PACK process. The adaptive system loads the necessary servo switching system, and implements the automatic switching and positioning of the position in the product processing area according to the incoming materials of the product. The welding work can be completed and transferred to the next process without any restriction of incoming materials. 4. Intelligent inspection after welding: manual inspection of weld appearance is used. The judgment basis is relatively objective. Experience is required. The judgment basis is difficult to digitize and easy to misjudge. The laser profile scanner CCD camera is used to collect three-dimensional information and color information of weld. The judgment is based on digitization, checking the length, width, height and color of weld, judging whether the weld is penetrated, broken arc, porosity and discoloration of weld. The equipment automatically judges whether the weld, and upload the collected weld information to MES for later inquiry.

       

      5.MES management system:The whole line body has management modules such as manufacturing data management, planning and scheduling management, production scheduling management, inventory management, quality management, work center, material management, production process control, underlying data integration analysis, and upper data integration decomposition. The whole line can monitor the production and test data of the production process in real time, and the data can be traced and stored accurately. The whole line configuration server console and large screen display function, the implementation of intelligent manufacturing and digital enterprise platform.

       

       

       
    • PACK Line for Battery PACK Line for Battery

      Jun Yi battery module PACK line features:

      1. Module management application of intelligent library technology, while saving space.

      2.AGV car Pack assembly line, flexible adjustment process route.

      3. Robot automatic assembly module, reduce labor intensity.

      4. Flexible adjustment of the production process, suitable for different types of pure electric, hybrid and other products mixed production.

      5. Product data is automatically uploaded and saved with good traceability.

      6. A full set of error prevention system to prevent missing, wrong, wrong installation, automatic alarm display.

       

       
    • Automatic Production Line of Automatic Production Line of
      battery tray automation production line:

       

      Relying on the support of technical research and development strength in the existing field, Shanghai Junyi focuses on expanding the downstream process of the power battery assembly line-the technical research and development of battery tray production equipment. Through the introduction of rich experience in the field of automobile production equipment into the field of battery tray production, the traditional battery tray production is based on a single automatic production workstation, through technology development, technology transformation, process upgrading and many other breakthroughs, mastered the core technology in the field of intelligent production of battery trays, and has begun to be applied to the production of new energy battery trays for high-end automobile brands.

       

       

    As the heart of new energy vehicles, power batteries have always been the focus of attention in the industry.2013In, Junyi took the lead in working with domestic battery manufacturers to study solutions for the automated production of power batteries. Using its own technical advantages in the field of robot automation integration, through years of in-depth research on battery technology, a number of technological breakthroughs have been achieved, laying the position of Junyi in the power battery automation equipment industry. The battery smart equipment business now accounts for the company's total turnover.40%Above, it has become a powerful driving engine for Junyi's growth.

    From the application products cover: passenger car battery pack, commercial vehicle battery, energy storage battery pack, soft pack module and many other new energy battery products.

    The fully automated module production line provided by Junyi can realize the compatible production of multi-species battery modules through fast switching technology.

    Semi-automatic pack line

    New Energy Equipment
  • Universal Industrial Universal Industrial

    general industrial intelligent equipment business:

    Shanghai Junyi has been deeply engaged in the field of industrial automation for many years. With engineering experience in automated logistics lines, assembly lines, welding lines, etc., it focuses on low-automation and labor-intensive industries, from tobacco and alcohol manufacturing to medical devices, from construction machinery to water conservancy, and military industries. One-stop service of design, development, and installation, customized personalized digital workshop solutions for enterprises.

    At the same time, Junyi has established a laser technology center since 2013. After years of engineering practice, the four major process technologies of laser cleaning, laser cutting, laser welding and laser coating have been widely applied to customer production.

    In 2016, it cooperated with Shanghai Jiaotong University to establish the "Junyi-Jiaotong University Welding Joint Laboratory". The two parties rely on the joint laboratory and use project cooperation as a link to do a lot of processing and connection technologies between different materials such as aluminum alloy and carbon fiber. Basic research, and surface modification, laser welding, ultrasonic welding, electromagnetic induction welding, friction stir welding and other processes have been successfully applied to customer sites.

     

    Universal Industrial
  • Application of New Application of New >
    • Virtual Commission Virtual Commission

      Virtual Commissioning Technology:

      Virtual commissioning technology is one of the emerging technologies in the field of automation integration technology, which has the advantage of combining simulation and control technology, compressing and advancing the manufacturing process in a virtual environment, and being verified and optimized, which is conducive to process verification and design modification before equipment materialization.

      Since 2016, Shanghai Junyi has successively carried out virtual debugging of integrated projects in body welding, new energy equipment and general industry. In the virtual environment, by combining three-dimensional modeling, production line simulation, off-line debugging of robot programs, and PLC program logic debugging, problems can be found and optimized solutions can be proposed before project integration, and at the same time, it can help save nearly 1/3 of the debugging time on the project site.

       
    • Plant logistics simulation Plant logistics simulation

      factory logistics simulation technology:

      Digital factory is a new organization form that simulates, evaluates, optimizes the entire automated production system through a virtual environment, and further expands to the entire product production and manufacturing process life cycle.

      Through the logistics simulation of the entire factory, we can optimize the process flow of field equipment and personnel, improve the operation of the factory, and improve the efficiency of factory planning.

      Through the factory logistics simulation technology, we can more intuitively and more carefully obtain the bottleneck of the production capacity of the workshop line body in the early stage, and increase the line body cache through the optimization scheme, improve the line body operating rate and improve the beat.

       
    • Advanced manufacturing Advanced manufacturing

      advanced manufacturing technology:

      In 2016, it cooperated with Shanghai Jiaotong University to establish the "Junyi-Jiaotong University Welding Joint Laboratory". The two parties rely on the joint laboratory and use project cooperation as a link to do a lot of processing and connection technologies between different materials such as aluminum alloy and carbon fiber. Basic research, and surface modification, laser welding, ultrasonic welding, electromagnetic induction welding, friction stir welding and other processes have been successfully applied to customer sites.

       
    • Laser application technology Laser application technology

      Laser application technology:

      Junyi has established a laser technology center since 2013. After years of engineering practice, the four major process technologies of laser cleaning, laser cutting, laser welding and laser coating have been widely applied to customer production.

      Laser Technology Center

      Back door laser brazing

      laser welding of water pump

      Battery module remote welding

       

       
    • AGV intelligent logistics AGV intelligent logistics

      AGV intelligent logistics technology:

      The automatic guided vehicle (AGV) conveying system has great advantages in logistics transportation, which plays a direct or indirect role in reducing production and operation costs, reducing labor intensity, improving automation level, improving production safety and improving product quality.

      In the field of automobile manufacturing, the application of AGV involves welding, final assembly and parts.
      In the field of new energy manufacturing, the application of AGV involves the entire manufacturing chain of batteries, modules and PACK lines.
      The application of AGV provides a very good solution for the automation and labor-saving of automobile, battery and a wide range of parts manufacturing, and realizes standardized and punctual workshop logistics distribution in production control.
       

       

     

    Application of New
  • Engineering case Engineering case >
    Engineering case